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Productivity News


Volume 09-No. 11     We help you produce more for less!
 Shrink-Fit Tool Holders Extend Cutting Tool Life

       Cutting tool life is reduced by 10% with every .0001" of T.I.R.  And the maximum T.I.R. with Techniks Shrink-Fit tool holders is .0001".  Rigidity and accuracy translates to quality machined part finish, longer cutting tool life and lower costs.
        Techniks Shrink Fit CAT 40 Tool holder
       If you do high speed, or high torque machining you should seriously consider the benefits of shrink fit technology. Your investment will pay for itself many times over.

    With shrink fit toolholders vibration is reduced and cutting is noticeably faster and smoother. Manufacturing times can be reduced while maintaining the quality and accuracy demanded by today's competitive markets.

How it works
Shrink fit uses the expansion and contraction properties of metal to provide extremely powerful tool holding. The bore is slightly smaller than the tool shank, and when heated it expands just enough to allow the tool to be inserted. When it cools, the contraction of the metal holds the cutting tool with 10,000 lbs of force.

Shrink Fit Holder Heating
Safe, controlled induction heat from the shrink fit machine expands the inside diameter of the tool holder bore so the tool shank can be inserted.



Shrink Fit Holder Cooling and ContractingAutomatic air cooling contracts the bore to hold the tool with up to 10,000 lbs of holding power creating an extremely rigid connection between the spindle and the cutting tool.



Shrink-Fit Tooling Features & Benefits
  • 10,000 lbs. Holding Power for T.I.R. 0.0002" max. to permit increased feeds & speeds while all but eliminating the chance of slippage.
  • Shrink Fit Tool Changing takes as little as 6 seconds, can be re-set off-line, eliminate collets, nuts, torque wrenches and vises and works with carbide and HSS tools.
  • Highest Rigidity for increased chip load, greater accuracy and repeatability, improved carbide tool life, lower tooling costs and increases spindle bearing life. 
  • One-PieceTool Holder for the best possible balance with a thin profile for machining hard to reach areas and allows short gauge lengths for increased rigidity.
Shrink-Fit Through Coolant Toolholders
.....further maximize chip removal and feed rates
       
Techniks Shrink Fit CAT 40 CoolBLAST Tool holderTechniks CoolBLAST and CoolFLEX DIN B Shrink-Fit holders put coolant right on the tool path, even when running at high RPMs. 

The CoolFLEX feature allows DIN B coolant. Holders are factory-set for coolant-thru spindle. Simply remove 2 stop screws for DIN B coolant.

CoolBLAST holder directs coolant right on the tool path.

You can readily add to the Shrink-Fit toolholder benefits with through coolant features to further maximize chip removal and boost your machining productivity.

Each holder is balanced to 25,000 rpm at G2.5 andis certified for accuracy and balance.

More information
Shrink-Fit Machines
Techno-Shrink Ultra high performance induction unit           
  The Techno-Shrink Ultra features fast (6-10 seconds) tool changes using induction heat. Cooling is fully automatic using a programmable air-cooling cycle.
If you are looking for a fast, cost-effective shrink-fit solution, the Techno-Shrink Ultra can save you thousands of dollars and provides enough shrinking capability to keep up with a fast-paced shop floor environment.

TechnoShrink II affordable induction heat for carbide shanks
The entry-level TechnoSHRINK II can shrink tools in only 15-20 seconds. This great little shrink machine features fast induction heating with an automatic air-cool cycle so you don't have to handle hot tools. Controls are fully programable with features usually only found on more expensive machines.


 
We hope you found this informative and useful and we'd appreciate your comments.
 
Sincerely,

Frederick J. Oille, P.Eng.
Industry Depot
In This Issue
Shrink-Fit Tooling Features
Through Coolant Shrink-Fit Toolholders
Shrink-Fit Machines
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